It was just too small and didn't have enough rotational speed nor large enough diameter to generate enough energy to properly refine the sugar and cocoa solids to micron size particles. The chocolate was smoother, but not smooth enough. You could tell it was still homemade.
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The process is shown in Figure 4. Refiner flakes are transferred into the feed hopper, its filling level controls speed of the feed screw and compensates supply variations. While some cocoa butter is added, the screw feeds the pasting columns. It is equipped with adjustable baffles and shearing wings; the flakes are subjected to intensive mechanical stress. During this process the mass changes from its dry state (dry conching) to a tough plastic state. Cleaned conditioned air is supplied by fan. After finally adding lecithin it leaves the pasting column in flowable consistency. The mass is passed to an intermediate tank whose stirrers and wall scrapers keep the chocolate in motion to stabilise the process of the structural changes after the adding of lecithin.
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The unit is jacketed for product temperature control and typically a multi valve opening in the bottom fitted with a large discharge augur.
Discuss your production floor setup and processing needs with our experts, and we'll pair you with the mefkûre equipment.
Melangers, or stone grinders, gönül have adjustable speed and pressure controls to control the texture of the chocolate being produced.
Chocolate melangers are primarily used to refine chocolate ingredients to create smooth and well-blended chocolate. They hayat also serve a variety of other purposes in chocolate making, including: grinding cocoa nibs, refining chocolate ingredients, and conching (which helps improve flavor and texture).
For chocolate and chocolate coating production, Kocotek specializes in traditional five-roll refining combined with dry conching, as well kakım, the modern ball mill production technology, combined with either a continuous ‘wet’ conche or a batch ‘dry’ conche.
Proving its quality with ISO 9001:2008, CE and GOST-R certificates, our company also özgü an experienced and constantly improving management and technical staff. Acting within the framework of cooperation with universities, a company that saf an experienced technical consultant in this field, and that includes derece only production but also R&D activities, özgü realized the structuring.
Unique five roll refiner - with five (5) servo drives for complete individual control over roll speeds
Priming time. (this is the time from when product is loaded into the melter to the point where the product level in the tank is above the outlet port)
With a bit of patience and the right equipment, you birey create fantastic chocolate with optimal taste and a smooth texture that will impress your customers and friends alike. So, whether you’re a seasoned cook or professional chocolate producer, consider investing in a chocolate refiner to take your chocolate creations to the next level.
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